MERCHANT EXPORTER — FORGING · CASTING · SHEET METAL
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Capability 04 — Forging

Hot & Closed-Die Forging

ISO 9001:2015 certified open and closed-die steel forging facility producing ASME/DIN industrial flanges, high-pressure 3000#/6000#/9000# pipe fittings, and automotive driveline components with continuous grain flow and superior fatigue strength.

25g–50kg
Forged Part Weight
1,200 MT/yr
Forging Capacity
100 MT/mo
CNC Machine Shop
350T Friction
Heavy Press Array
ISO 9001
Certified Quality
Manufacturing Scope

Core Processes

  • Open & Closed Die Drop Forging — Heavy friction press and power press forging for dense grain structure
  • Billet Induction Heating & Pre-forming — Pyrometer-controlled billet heating with zero scaling
  • Trimming & Coining Operations — Precision power press flash trimming and dimensional calibration
  • Precision CNC Machining Fleet — 7× CNC turning centres for flange faces, serrations, and threaded ports
  • Shot Blasting & Descaling — Heavy-duty automated surface preparation and rust prevention
  • Heat Treatment — Normalizing, annealing, and stress relieving as per ASTM/ASME standards
Technical Parameters

Forging & Machining Specs

  • Material ScopeStainless Steel, Carbon/Mild Steel, Alloy Steel, Aluminium
  • Component Weight Range25 grams to 50 kg
  • Forging Shop Capacity100–150 Tons Forging / Month (1,200 MT / Year)
  • Machine Shop Capacity100 Tons Machined Parts / Month
  • Machining EnvelopeID 8–300mm · OD 10–400mm · Length 15–200mm
  • Friction Screw Press350 Ton (1 no.)
  • Power Press Array100 Ton (2 nos.) + 80 Ton (2 nos.)
  • CNC Machining Fleet7 nos. High-Speed CNC Turning & Machining Centers
  • Flange Pressure Classes150 LBS to 2500 LBS / PN6 to PN100 (Sizes 1/2" to 32")
  • Fittings Pressure Ratings3000 LBS / 6000 LBS / 9000 LBS (Sizes 1/8" to 4")
  • Quality StandardsISO 9001:2015 Certified · ASME / DIN / EN Compliant
Infrastructure Overview

Forging Press Shop, Machine Shop & Finishing

Dedicated hot forging shop integrated with a high-capacity CNC turning facility and automated shot blasting lines.

Unit 01 · Forging Fleet

Forging Press Shop

Heavy mechanical and friction screw presses engineered for continuous grain flow alignment and high tensile strength.

  • 350 Ton Friction Press: 1 no. for large flanges, gear blanks & heavy forgings
  • 100 Ton Power Presses: 2 nos. for high-pressure elbows, tees & couplings
  • 80 Ton Power Presses: 2 nos. for automotive pins, shafts & small fittings
  • Billet Heating: Temperature-controlled induction furnaces
  • Closed & Open Die Tooling: Hardened H13/DIN tool steel dies
Unit 02 · Machining Fleet

Precision CNC Machine Shop

100 Tons/month machining facility specializing in flange sealing face grooves, serrations, and high-precision threads.

  • CNC Turning Centers: 7 nos. rigid CNC lathes with high-torque spindles
  • Bore & Turn Range: Inner Dia 8–300mm · Outer Dia 10–400mm
  • Face Machining: Raised Face (RF), Flat Face (FF), Ring Type Joint (RTJ)
  • Threading Capabilities: NPT, BSPT, BSPP & metric precision threads
  • Specialized Tooling: Dedicated fixtures for forged elbows & tees
Unit 03 · Post-Processing

Finishing & Surface Prep

Complete post-forging operations ensuring clean surface metallurgy, corrosion protection, and strict dimensional stability.

  • Shot Blasting Machine: 1 no. heavy automated descaling chamber
  • Heat Treatment: Normalizing, Solution Annealing, Quenching & Tempering
  • Anti-Rust Coating: Rust-preventative oil, yellow varnish & black phosphating
  • End Protection: Plastic flange caps and bevel protectors for export
  • Batch Identification: Hard stamping with heat code, size, rating & grade
Manufacturing Standards

Flanges, Fittings & Automotive Forgings

Full compliance with international pressure piping standards and automotive OEM specifications.

Product Category 01

Forged Industrial Flanges

Engineered for high-pressure oil, gas, chemical, and steam piping networks under severe service conditions.

  • Manufacturing StandardsASME B16.5, ASME B16.47 (Series A & B), EN 1092-1, DIN
  • Flange ConfigurationsWeld Neck, Slip-On, Blind, Socket Weld, Threaded, Lap Joint, Long Weld Neck, Reducer, Plate, SAE, Custom
  • Pressure Ratings150# to 2500# · PN6 to PN100
  • Dimensional Sizes1/2" to 32" (DN15 to DN800)
  • Flange Sealing FacesRaised Face (RF), Flat Face (FF), Ring Type Joint (RTJ)
  • Carbon & Low Temp SteelsASTM A105, A350 LF2, F-5, F-9, F-11, F-22
  • Stainless & High AlloysSS 304/304L, 316/316L, 321, 317L, Duplex, Super Duplex, 904L, Inconel, Monel, Hastelloy, Alloy 20
Product Category 02

High-Pressure Forged Fittings

Forged threaded and socket-weld fittings designed for high-stress hydraulic, process piping, and refinery pipelines.

  • Manufacturing StandardASME B16.11, BS 3799, MSS-SP-79 / 83 / 95
  • Fitting Configurations90° Elbows, 45° Elbows, Equal/Reducing Tees, Full/Half Couplings, Unions, Crosses, Plugs, Bushes, Caps, Bosses
  • Pressure Ratings3000 LBS · 6000 LBS · 9000 LBS
  • Dimensional Sizes1/8" to 4" (DN6 to DN100)
  • Connection TypesNPT (ANSI B1.20.1), Socket Weld (SW), BSPT
  • Auto & Driveline PartsForged Pinion Gears, Round Pins, Piston Rods, Transmission Shafts
  • TraceabilityFull Mill Test Certificates (EN 10204 3.1) with Heat Number
Quality Assurance

Metallurgical Testing & Inspection Setup

Complete quality verification from incoming steel billets to finished machined flanges and fittings.

01 Chemical & Metallurgical Testing

  • Optical Emission Spectrometry: Verification of Carbon, Chromium, Nickel, Moly & alloying elements
  • Mechanical Tensile & Yield Testing: Proof of yield strength, elongation, and reduction of area
  • Hardness Verification: Rockwell & Brinell hardness testing across heat-treated batches
  • Grain Flow & Microstructure: Microscopic examination verifying continuous forge grain flow
  • Heat Code Tracking: Permanent laser/die stamping of heat numbers on each component

02 Dimensional & NDT Inspection

  • Coordinate & Dimensional Inspection: Precision height gauges, Vernier calipers, and thread gauges
  • Flange Serration & Surface Finish: Phonographic/concentric serration checking ($R_a$ $3.2\text{–}6.3\,\mu\text{m}$)
  • Non-Destructive Testing (NDT): Magnetic Particle Inspection (MPI) & Liquid Penetrant Testing (LPT)
  • Hydrostatic Pressure Testing: Test benches for high-pressure 3000#/6000#/9000# fittings
  • ISO 9001:2015 System: Well-documented QMS covering every manufacturing stage
Industry Sectors

Where our forged components serve

Oil & Gas Pipelines & Refineries Petrochemical & Chemical Processing Plants High-Pressure Hydraulic Systems Heavy Commercial Vehicles & Trucks Agricultural Tractors & Harvesters Earth Moving & Construction Machinery Automotive Drivetrain & Gear Systems Power Generation & Boilers (ASME / IBR) Shipbuilding & Marine Piping
Other Capabilities

Explore the rest of our range

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